MES系统:主要有上位软件通过TCP/IP和各区域以及自动站PLC直接通讯,PLC内建立好通讯所需的地址后,由MES系统主动读写。MES系统主要由生产任务下载、生产数据采集和生产报表生产等功能。

     区域控制系统:标准硬件配置为1个控制电源柜,1套CPU317-2PN/DP控制系统,1个区域触摸屏,若干区域内手动站,若干ET200eco/ASM456从站,若干ATLAS拧紧枪从站。区域PLC主要负责区域内手动站程序,返修站程序,站间辊道/RGV程序和区域内自动站的数据交换程序,并有和其他区域站交换数据的功能。

     自动/半自动站:标准硬件配置为1个控制电源柜,1套CPU1215控制系统,1个停止器,一个预停止器,1个6英寸触摸式HMI(若有复检测量工位则为15英寸IPC工控机),若干ET200eco从站,1个RFID读写单元。根据工艺增加相应例如S120伺服控制系统、视频控制系统、泄露测试系统、机器人控制系统、拧紧枪控制系统等功能。

     手动站:标准硬件配置有1个手动按钮盒,2个ET200eco,1个RFID。如果有扫描枪的侧需要增加相应的ET200S控制箱和ET200S串口模块,如果有拧紧枪侧需要增加套筒选择器等配置。 


      MES system: the upper software mainly communicates directly with various regions and automatic station PLCs through TCP/IP. After establishing the required address for communication within the PLC, the MES system actively reads and writes. The MES system mainly consists of functions such as downloading production tasks, collecting production data, and producing production reports.

      Regional control system: The standard hardware is configured as a control power cabinet, a CPU317-2PN/DP control system, a regional touch screen, a manual station in several areas, several ET200eco/ASM456 slave stations, and several ATLAS tightening gun slave stations. The regional PLC is mainly responsible for the manual station program, repair station program, inter-station roller/RGV program and the data exchange program of the regional automatic station in the region, and has the function of exchanging data with other regional stations.


      Automatic/semi-automatic station: The standard hardware configuration is a control power cabinet, a CPU1215 control system, a stopper, a pre-stopper, a 6-inch touch HMI (15-inch IPC industrial computer if there is a double detection workstation), several ET200eco slave stations, and 1 RFID reading and writing units. According to the process, corresponding functions such as S120 servo control system, video control system, leakage test system, robot control system, tightening gun control system and other functions are added.

      Manual station: The standard hardware configuration has a manual button box, 2 ET200eco and 1 RFID. If there is a scanning gun, the corresponding ET200S control box and ET200S serial port module need to be added, and if the side of the gun is tightened, the slide selector and other configurations need to be added.